Chair & Tee hinge query

Chair & Tee hinge query

Hi all,
Since I've not got any very exciting jobs on at present thought I'd share one or two past projects that haven't made it to the website yet. This chair's still in the family, as it was an anniversary present to the girlfriend.
What I am doing right now is making some reproduction Tee hinges. Anyone forged many of these ? I think I've worked out how to do a reasonably neat knuckle starting with a flypress tool, and finishing over a little swage, with a mandrel inserted. but any hints and tips on doing the job faster/easier/ better would be appreciated.


Rich Waugh's picture

I've made a few tee hinges,

I've made a few tee hinges, in everything from silver to forged steel, but I'm not exactly sure what you mean by the term "knuckle". If you mean the hinge barrel, I make them by a couple different methods, depending on the material and the scale of the hinge.

For small silver hinges, I usually roll/draw tubing for the barrel and cut it to size and solder in place. This produces very consistent and concentric hinge barrels.

For many of my forged steel or bronze hinges, I simply roll the barrel over the edge of the anvil, using a hammer, and true up over a drift pin. When the hinge barrel must be incorporated as part of a doubled-back, forge-welded overleaf, it gets trickier, but can still be done the same basic way.

On forged hinges where I have to make a fair number of them the same size, I will make a tool to roll the hinge barrels. This tool is similar to the one that Donald Streeter shows in his book "Professional Smithing." Using the tool, it is not possible to create a hinge barrel that is welded, or doubled-back, but it does produce a good, round barrel with a tightly closed seam if done correctly. On simple pintle hinges, this is a quick process and makes them profitable, as well as attractive. On tee hinges, or leaf hinges, where the barrel is segmented, I do both leaves with a full barrel and mark and cut away alternating segments on each leaf. A little fitting with a file and they mate up perfectly.

Segmented barrels can also be done over the edge of the anvil and then cut/filed to create the segments.  That was the method I used for these silicon bronze hinges for a chest project: This is the hasp for the "treasure chest" engine cover, forged from silicon bronze.  Since the hinge side of the hasp has to overlay the 1/16"  bronze strap, I had to form a "pocket" for it in the hinge leaf.  Using a quickie little die made from scrap, that forming was accomplished in one quick hit on the power hammer.  The domed bosses on the straps were formed the same way.  All the chamfering was done by hand however, as was the planished surface finish.Hasp for Chest: This is the hasp for a "treasure chest" engine cover in a sailing ship.  There are also a pair of hinges that match.  All the hinge barrels were rolled over the edge of the anvil using a hammer, then cut/filed to create the segments and get a snug fit.  Material is 1/8" silicon bronze, hot forged.


visitor's picture

tee hinge

Thanks Rich,
You've certainly done a neat job making 'em over the anvil. Had been debating whether to roll complete barrels and then cut to size, or rough cut them, then trim them after rolling. will take your advice on that.
Think we had that Streeter book where I used to work, but haven't got it in my collection yet !
Thanks for the help,
Will