Anglo saxon shield boss

Shield boss 1Shield boss 1shield boss 2shield boss 2Shield boss 3Shield boss 3Hate to be one of those friends who only turn up when they need something.... Haven't had anything very interesting to share of late, or got to spend much time on the p.c. But I do have an intersting/challenging enquiry from a guy supplying Viking/Saxon re-enactors who wants a quote for these shield bosses. They look like quite an exercise..and I'm sure one would start with a flat sheet, not with a billet as shown here? Anyone done anything like this... got any tips?

They're to be in 2-3mm thick steel ( or maybe wrought iron if we get really authentic)

7"- 8" o/a diameter.

Will


Rich Waugh's picture

Will, Never done one of

Will,

Never done one of those, but it looks to me like it would be simple enough - if you have enough of them to do. If sho, I'd probably look at turning a mandrel and spinning the main form, then adding the little cone-shaped boss on the very end. You'd need a break-apart mandrel, but that's no big issue.

Alternately, they could be raised and then have the end piece applied.

That end piece detail is the stumbling block to using flat sheet, so I'd definitely look at it as an add-on. Trying to start with heavy enough stock to leave that element and then work to thin enough for the remainder is going to be a LOT of work, unless you have a fifty-ton upsetter.

I'll be really interested to hear what others come up with for solutions - this is a pretty challenging exercise as I see it.


Lawrence Parramore's picture

Depends how authentic you

Depends how authentic you want to be, I would guess that the originals were forged down from a billet, though if the Nipple weren't solid they could have been spun.

at the time they would have had to make the sheet so it really wouldn't have made much difference to them.

Any how here is video showing a modern method using sheet;

http://uk.youtube.com/watch?v=bJxeFc-Nbb4&feature=channel

Click on the side to see all the videos leading up to this one.


warren's picture

Cool Link

Will,
No suggestion because not sure of what you have available for tools. All I know that if you try raising be prepared to put in a lot of hours. Lawrence thanks for the link to the videos. It was great watching steel being raised.

If making out of 14 gage then some of the common sheet metal tools like shrinkers and tucking forks would be almost impossible to use.

www Metalrecipes -- heat and beat to the desired shape, repeat as necessary.
warren


visitor's picture

Thanks for the link

Good to see another of Paul Allen's merry men on A.M. Think I saw your helmet (ooer missus!) at Hereford presentation day.You obviously enjoy a raising challenge. (mine was the flintlock pistol)

Will.