T Bourke's blog

I need to make sure this weld is strong.

I am working on a project where I need maximum strength.

I am making some stands for portable lighting. The bases are 1.5" thick plate steel. I need to weld a forged 1.5" socket to it. I have some similar to these ordered:


My latest project, tag alder.

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Here is a link to my latest project. It includes pictures from start to delivery!
http://www.incertclevername.com/?p=86


getting ready for Halloween

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Getting ready for Halloween this year. I have 2 of these by my walkway to greet the children.


My first commission.

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Here is my first commission. I had some of my work displayed at a garage sale My wife was having. It sparked some interest and two people asked me about making stuff for them. This one actually worked out and I made this steel cut out for her. She breeds Doberman Pinscher's. She is going to have a friend air brush it. It is then going to end up donated to an organization that helps Doberman's who need medical attention the owners can't afford.


Carbon rod arc heating

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In my research for a cutting and heating rig I was reminded of carbon arc rods. My dad had a 2 rod torch but I don't ever remember it getting used. I read up on it years ago. In the last few days I thought about it again and started researching. I found some info about 2 rod and single rod heating. I am thinking I want to try single rod for heating. My local supply house has several sizes from 5/32" up to 1/4" At $20 bucks a box I think I am going to pick some up. However before I do I need to know what size? I have an AC only welder that can do 30,45,60,80,100 on up to 200+ amps. I plan on heating large nails up to 5/8 rebar for bending and maybe cutting.


Oxy-propane setup.

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I have been reading every post on torches here and spent some time on Google looking for the best way to do this. I am looking for confirmation that I am looking at the right way to go about this.


Dragon

Made a dragon out of rebar and some other stuff. This is before I have it cleaned up.

A friend I sent the photos to says it needs more of a face. I think I need to get better at welding!


Good ways to clean slag?

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I am planing on making a bunch of these little stick figures from nails and washers (and any thing else that I may find.) I am still practising my welding technique. These are stick welded with 1/16" E6013 on an AC welder. So with time the welds should start to look better. However I need to figure out some better ways to clean up the figures before coating them. I plan on a light coat of WD40 rubbed in for now. I may also paint some of them. So far I just chip at them with a chisel and wire brush.


My first welded sculpture

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I did some welding years ago in high school. My dad taught me how to weld with an AC only stick welder. Now over 10 year later I bought an old stick welder at a garage sale. After playing with my welder for a few weeks I am getting the feel for welding again. So today I decided to be creative. This is the first piece of metal sculpture I have made. This was made with an OLD AC stick welder using objects I had laying around the house. I used mostly 1/8" E6013 I also have some 1/16" E6013 but was having lots of problems with sticking and hard to start ark. My first sculpture.  Made with an OLD stick welder and found objects.Chainsaw man: My first sculpture. Made with an OLD stick welder and found objects.


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