Need input for a logistical problem...

My father passed gracefully (in his sleep)in 2004 after a long successful career,leaving me with the contents of his studio in Maine. I am very close with his widow and try to visit in the summer though the past two years I haven't had the resources or time to go back there. One of the things that's been torturing me is that there are (3) 4'x8' sheets of copper,1/8th inch thick sitting in his studio which is the exact material I make my crenellated copper sinks out of. I've tried to think how I might retrieve the material and lately I hit upon a partial solution.I found on the internet a water-jet facility about 40 minutes from my home town in Maine and requested a cut price to cut the blanks from the copper to make my sinks.They gave me a good quote which was a few bucks cheaper than I can have it done in California,so that part's good.At least this way I could have the material reduced in size and I could I produce a line of handmade sinks in copper ,bronze,or stainless steel. I use an 85 ton press to form these and no two are alike. Seen here is the SURFACE MOUNT configuration,but I also make them in a FLUSH MOUNT configuration to be cast in a concrete vanity made by my partners at www.bohemianstoneworks.comCopper Crenellated Sink: I produce a line of handmade sinks in copper ,bronze,or stainless steel. I use an 85 ton press to form these and no two are alike. Seen here is the SURFACE MOUNT configuration,but I also make them in a FLUSH MOUNT configuration to be cast in a concrete vanity made by my partners at www.bohemianstoneworks.com conceivably bring back 3 or four of these discs in my suitcase every time I visit. I could also of course have them all shipped en masse after cutting to my studio in California.
I'm just wondering if anyone else has some other creative idea to help me with this Zen Koan...


dowpat's picture

shipping copper

I really like the sink, how do you get such a great finish after it going through the press?
As for bringing the copper out here, do you have a local trucker that might be able to bring them out (sheets or disk) when he is coming back from there with a light load (dead heading)? I have been able to do this in the past and some times for trade.


Stephen Fitz-Gerald's picture

copper sink

Stephen Fitz-Gerald
Before I press the disk I make sure it's padded beneath it inside the female die and also beneath the male die. I have to use several different male dies to get the crenelations the way I want but only one female die.The female die is a hot formed hemispherical tank cap that is one inch thick. I'm using an 85 ton frame press which has plenty of power to form my sinks but because the copper is so soft i have to be careful not to let those crenelations fold up to deep.
After the sink is formed I use a flexible 6 inch dark red fiber pad on edge with a 4.5 inch grinder to get into all the interstices.Finger prints will show up readily unless some kind of wax is used after polishing.
Trucking does seem the logical solution once the discs are cut.I'm also thinking about UPS or even taking a few on the plane with me...


Daedalus's picture

Size?

How big be these discs and an approx weight would also help.
My brother is always packing suitcases and boxes with old tools and bits of metal(bronze mostly)after his visits to Maine for transport back to Utah.We have come up with some pretty creative ideas but they all hinge on weight and size.

If this gets to be a problem I will volunteer my time to drive up and rescue them and promise to give them a good home.:^)

In theory there is no difference between theory and practice.
In practice there is.


Stephen Fitz-Gerald's picture

discs

Stephen Fitz-Gerald
Ha! I knew I shouldn't have told anyone where they were...LOL
The finished discs would be 18"in diameter with an 1.5 inch center hole,about 10 lbs each.