welding residue on walls

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My apologies, as I have been off the site for a couple of years. I posted this query twice elsewhere before I remembered how best to do it

Does anyone know the composition of the black stuff that forms on welding shop walls? I rented out my old 2000 square foot shop to a guy who claims that he has gotten lung problems since moving into the space. We cleaned the walls and floor, but couldn't get the ceiling as it is 24' high. Any ideas how best to remove the black stuff?

John


Rich Waugh's picture

John, That crud is a mixture

John,

That crud is a mixture of soot, carbon, atmospheric gook from pollution, dust, grinding swarf, and condensates from the smoke caused by the flux on rods burning, among other things. In other words, it is generic, mixed crud. SOme of it, like the grinding swarf, is definitely toxic and harmful to the lungs (small particles of glass fibers and ceramic), and some of it is pretty benign (the carbon from lighting an O/A torch).

You could pressure wash it with a really long wand, perhaps, but then you're faced with the issue of properly disposing of the runoff water which is a haz-mat.

The simplest thing to do is probably to paint over it, the same way that asbestos is dealt with. A coat or two of good paint will seal the crud in place, ending any issuesof it becoming airborne.

It seems to me that these days a lot of people are complaining about lung problems that never would have arisen in the "less-enlightened" times a couple of decades and a thousand lawyers ago. :-)

Rich