building a fusing kiln

Jewelry

greetings from Alaska!

I'm building an indoor table top fusing kiln.
I'm working with .999 Silver and Gold, and 0-1 Tool Steel. (maybe PMC)
small scale.
I’m thinkin an adjustable box made of movable firebrick and ceramic wool.
~12" x 12" outer dimension.

I want to fuel with propane and need suggestions for burners. I want at least one overhead goosenecked fire pipe for preheating (pencil torch on a heavy bendable wire)

I'm building modular charcoal and solderite surfaces as a fire floor.
What would be the best 'loose, granular, material to partially bury .999 metals in,
with an eye towards heat sink capability? sand, charcoal, coke, coconut charcoal?

I’ll build an electrical ceramic heating plate (jecproducts) floor later.

precision propane burner suggestions? how to accurately control gas flow?

also, what are the possibilities for reading and controlling temperature with this design?

I'm not running complicated heat treat recipes.

any comments/suggestions welcome.
crazy (safe) ideas especially welcome!

Jim


Rich Waugh's picture

Jim, We need more info -

Jim,

We need more info - what are you fusing, what temps do you need to achieve and what level of accuracy/control is necessary? Not sure what you mean by a goosenecked fire pipe, either.

Propane burners come in a few different configurations and you might want to look at Michael Potter's book on Forge burners for some guidance.

You say heat sink capability - a heat sink pulls heat away from something else. Ideal materials are silver and copper, if that's really what you want. If you actually want insulating capability then I'd suggest something like ceramic chips, grog, alumina frit, pumice etc. The ceramic chip would have the least issues with creating dust and contaminants.

If you can tell me more about what you intend to fuse and what you're trying to achieve I might be able to offer more suggestions.

Rich


jeder's picture

Kiln Case

Can't offer refactory comments. However if your kiln will have a sheet metal case, you need a to break form the sheet metal, and do not have access to a box break . You could easily fabricate a finger break jig from angle Iron. this will allow you to use a hammer to form really neat, accurate corner breaks. If interested I can describe the process in more detail.


Rich Waugh's picture

Jeder, I'd be interested to

Jeder,

I'd be interested to see your arrangement for making a finger brake from angle iron. I've seen and used a few box/pan brakes made from angle iron, but never a finger brake. Do you have any pictures you could post of one?

Most guys who make forges using refractory wool insulation just use an arched top so the wool is self supporting. Old freon cans, propane or helium cylinders and even water heaters have been used for the shell to eliminate the need for precise sheet metal work.

Rich