a new medium

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G'day,
In the past my main choice of medium has been timber,bamboo & recycled(found) building materials. Now I'm working in steel.

I have acumulated all the materials & equipment I need to start on my new project. Space and a place to work is a small issue at the momment, but I'm prepared to work out in our small 3x4 metre back yard.
I'm using the broken off Black steel "spines" from the street sweepers rotory brushes. They are free and in plentiful supply in Sydney.
I would like any advice on steel working,Techniques on welding ,shaping, layering. Especially ENAMELING. I remember as a child applying powders to a copper disc and firing a blow torch on it. The end result was a colourful glass disc. I have inquired at my local crafts and arts store but they have no idea what I'm talking about. If anyone can provide me with any information about this kind of enameling I would be very appreciated.


Fred Zweig's picture

Welcome Mac,Enameling is

Welcome Mac,

Enameling is the use of powdered glass applied to metal (usually copper) and then heated to the melting point of the glass to form a solid mass. Enameling can be applied to steel as well. Many of the old advertising signs were enamel on steel. There are seveal books on the subject that are available online.

Thompson is a supplier of enamels in the United States. http://www.thompsonenamel.com/

You might try contacting the society of arts and crafts of new south wales. They have a few members who are enamelists.

Hope this helps,
Fred

Fred Zweig
Metalsmith


mac's picture

Big thanks

G'day Fred,
Thank you very much for your advice and links to Thompson enamel. I'm actually overwhelmed with the response I've had from friendly skilled craftsmen/women like yourself.
I've absorbed an enormous amount of knowledge from this site, and I hope to contribute as much back.
Once again,

Thanks Mac


Rich Waugh's picture

Mac,Oppi Untracht wrote a

Mac,

Oppi Untracht wrote a good book on enameling, as did Kenneth Bates. Both authors works should be available in used book stores and should give you most of the information you need.

As far as I know Thompson was, and is, the leading (read, only) supplier of enameling supplies in the US.

One handy way to start off practicing enameling on steel is to go to the local thrift store and purchase a couple of old white enameled sauce pans. The white enamel makes a handy background on which to apply new enamel, and you don't have to fuss with getting a good ground coat to start with. When finished you have a saucepan that you can still use to cook your morning oats and then see your artwork appear as you eat your way to the bottom. :-)


mac's picture

Hi Rich

Thanks Rich,
I'll do some research and find Oppi Untracht & Kenneth Bates's books.
That's a great idea using cheap enamel ware, It's sold everywhere in Australia.
Thanks mate, everyones been very helpful and I'm very grateful.
I will post pic's of my first piece regardless of it's outcome.
regards,
Mac


visitor's picture

Enameling vs Powder coating

Mac, why would you enamel your steel sculpture when you could Powder coat them? Powder bakes on at 450F and is flexible. Enamel bakes on at nearly 2000F and can crack and shatter. You can get a powder coat gun at Harbor Freight for $100.00 and build your own oven or find an old kitchen oven. Just thought I would share this with you.
Best regards,
Stephen Kishel


mac's picture

you little beauty

G'day Stephen Kishel,
Forgive me for the steryotypical subject title, but when I read your reply it was the first thing that came to mind.
I like the way you think, thanks for the excellent tips.
I have very limited space to work, just what I was after.
Don't mean to humbug you, but any tips on building an oven out of a 50 ltr (20 gal) fuel drum?
I'll definately have a crack at powder coating.
cheers, Mac


nolatodd's picture

I have recently gotten into

I have recently gotten into powder coating and it is really a nice method. I went with the 50kv gun from caswell. Another company that I think I prefer is powderbuythepound.com they have really great customer service and very helpful forums.

Basically you can get a gun for ~$100-250 USD and powders for anywhere from $5-25 a pound. The gun charges the powder positively and you shoot it on dry with low air pressure to a grounded piece and bake it at around 400f. You can NOT do this in your kitchen stove!!! you can do it in a kitchen stove in the garage or build an oven, electric is best.

Application is pretty much all about your prep...if you have a good surface to shoot, you get a really beautiful result. There are liquids you can use to fluidize the powders and you can paint or spray with them. I have seen some work with airbrushing powders that is really detailed.


lin's picture

enameling

Hi Mac, I have tried enameling on steel with mixed results. I did enameling on copper years ago in college and used some of those leftovers to play with. I had success with some practice pieces and failure with others. I think the biggest problem was different cooling rates of the steel and enamel. I was probably using too thin a gauge of steel. I didn't do an undercoat, which seems to have been a mistake. I also tried to melt small pieces of glass onto steel. Some of it stuck and some didn't. I was melting everything with my oxy torch and there may have been a temp problem. I'm very impatient and may have gotten it too hot, too fast. Some one suggested that I try putting pieces into garden vermiculite to cool slowly but I haven't had time to play with that yet. Let me know if you have better success. Lin


mac's picture

hi

Thanks for the tips and advice Lin, this is my first time using steel as a medium, so it's all trial & error for me, which makes it an excellent challenge.
Thanks again,
Mac