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Help! Setting up metal welding shop....
Kimberli Matin -
Thursday, November 8, 2007 - 4:02pm
Hello fellow metal heads! I am planning on installing a metal welding shop on my property. I will be buying a 12 x 20 carport thing (don't have room for the 18wide) and having them put sides and ends on it......the whole thing with a window and door is $2,000.00. What I am really wondering about is..........will this hold ANY heat at all? It's made of teensy bitsy 26g steel or something like that (with bends in it of course to strengthen it).......however........has anyone had any actual experience with it? I might decide to go for it just to get in out of the wind and rain......and do the heater-under-the-welding-table thing for warmth. I am also thinking about not having them put the end with the door on, and just hanging some heavy welding plastic over the end to save the $600.00 (for the end $400, and door $200). Does anyone have thoughts about which of these would be best? If it seems like these things would really be important to have, it would cost me that much in my time/materials if I put them in, so I would just pay them to do it. Thanks with any thoughts/suggestions you might have! Hi Kimberli It really is all
PeterG -
Thursday, November 8, 2007 - 6:21pm
Hi Kimberli It almost never gets below freezing here and the summers are very hot, so I have a small lock up shed for my expensive gear and just a 6m by 6m concrete-floored lean-to out the front of it where I do most of my work. I just have a partial wall on one side to stop the wind interfering with the MIG welder. In contrast I have a friend in Michigan (US) who practically freezes to death in winter working in her barn, even with a wood fire going flat out. The danger is that in trying to keep the temperature up, she shut all the doors and windows resulting in a build-up of poisonous fumes from welding and cutting. I agree with the insulating/heating if you are in a cold climate, but you must have adequate ventilation. Those fumes can make you very sick. Good luck Peter » reply Thank you SO MUCH Peter,
Kimberli Matin -
Friday, November 9, 2007 - 11:45am
Thank you SO MUCH Peter, Rich and Gene for your help!!! I am in North Carolina and I do seem to remember a friend of mine years ago talking about the drops of water that got all over everything before he put up the insulation. Now I get it. That link to the stuff to insulate with is really helpful too......I will probably get some. I am thinking about good ventilation so I will be giving this whole thing some more 'percolation'. » reply Thank you SO MUCH Peter,
Kimberli Matin -
Friday, November 9, 2007 - 11:46am
Thank you SO MUCH Peter, Rich and Gene for your help!!! I am in North Carolina and I do seem to remember a friend of mine years ago talking about the drops of water that got all over everything before he put up the insulation. Now I get it. That link to the stuff to insulate with is really helpful too......I will probably get some. I am thinking about good ventilation so I will be giving this whole thing some more 'percolation'. » reply doors on both ends
walker -
Friday, November 9, 2007 - 4:29pm
I live down in MS and we have long, hot, humid summers. Lots of shops around here put garage doors on both ends and when its really hot during the summer, you can open both garage doors and get lots of cross breeze blowing through. Insulation is a great idea. Without it, you'll not only get moisture when heating in winter, you also get LOTS of heat coming through that metal siding during the hot months. At my old house, I had a 12x24 pole barn style shop out back. Plain old corrugated silver metal siding, no insulation and only one garage door in the front and small window in the back. I could not stay in that building during the day time during summer months. Walker » reply The same bubble reflective
Gene Olson -
Friday, November 9, 2007 - 7:25pm
The same bubble reflective stuff says it's good for reflecting summer heat back out too. Gene Olson » reply Thanks Walker and Gene!
Kimberli Matin -
Friday, November 9, 2007 - 8:46pm
Thanks Walker and Gene! » reply If you just buy a carport at
Ries -
Saturday, November 10, 2007 - 9:40am
If you just buy a carport at Home Depot, you will be sorry. They come in with a cute little bobcat with a big corkscrew on it, drill a few holes, set some giant posts in em, pour concrete, and, within a few weeks, you have a real building. Pole Barns are reasonably priced, very quick to build, and easy to change. Ries » reply Ries is so right.
B.J. Severtson -
Sunday, November 11, 2007 - 7:02pm
Pay attention Ries is so right. Brad » reply I'll tell ya I have put up
mele miller -
Sunday, November 11, 2007 - 5:09pm
I'll tell ya I have put up one of those prefab metal building thingys and I was very sorry. For 2000.00 you can build a really nice conventional building yourself or with help. » reply I believe you are in a
don johnson -
Monday, November 12, 2007 - 1:13am
I believe you are in a hurricane area and should find out what the local codes allow. Stronger is better. It may help save some nice toys and artwork. » reply Cargo containers
monkeyknifefight -
Monday, November 12, 2007 - 4:28am
I've been contemplating this myself...a relatively inexpensive way to build a studio/shop. I think the carport route is a sketchy idea, at best. I'm sure cost is a factor for you, as it is for me...a $20,000 investment is so not in the realm of my options, despite it probably being the best route. So after much noggin scratching I stumbled upon the idea of shipping/cargo containers. You see we (the US of A) import more from China then we export. This creates a financial dilemma...it's cheaper for companies to sell off their shipping containers here (for pennies on the dollar)then it is to ship them back empty. Google it one time and you'll find a ton of "liquidation" firms selling them. A standard 8' x 40' Steel shipping container (10 gauge steel) goes for approx $1500 - $2200. You can get them in various sizes, with or without insulation, and even refrigeration units...built in AC for those in hot climates. For around $3500 I can pick up two and "put them together" for a 16' x 40' shop that I guarantee you will stand up to everything short of an H-Bomb. Not to mention it's steel, which looks cool for any ArtMetaler, and can be modified to create a very sleek modern looking space (add a single slant roof, some sliders, etc). Anyhow, thought I'd share, hope it helps. » reply Wow........amazingly great
Kimberli Matin -
Monday, November 12, 2007 - 10:31am
Wow........amazingly great feedback......I have lots to think about. » reply pick up
B.J. Severtson -
Monday, November 12, 2007 - 11:41am
MIKF. » reply Brad,You make some very
Rich Waugh -
Monday, November 12, 2007 - 2:34pm
Brad, You make some very valid points, particularly about the headroom, but I can't agree that containers are overpriced at pennies on the dollar. Down here in the Virgin Islands (almost the third world), you would be surprised at the number of businesses that use these containers for shop space, storage space and even offices. No, they don't run big welding or blacksmithing shops out of them, but they do operate locksmithing shops, furniture repair, jewelery making, and a host of other small businesses out of them. One popular method, given our year-round benign climate, is to put three of them in a "U" shape and roof over the open middle part with a pole barn type roof. The containers are then in the shade, protected from rain and the courtyard area is big enough for sizeable equipment. The containers themselves make very secure, weather and hurricane-proof office and storage areas. With building materials priced as they are, this has been a satisfactory solution for a lot of starting businesses. If I was in an area where local codes permitted using containers that way, I would probably do it. I don't know an other way you can get that kind of cubic footage of storage space that cheaply and still have it be secure. Liek you say though, most areas with zoning laws probably would have a problem with containers beign used as permanent buildings. The solution is to put them up on piers, as "temporary", rather than on a foundation. The floors, in my experience are remarkably durable, capable of handling forklifts and heavy machinery without a whimper. For a permanent shop structure, I'd build with concrete block, a real bond beam, and a truss roof. It's cheap enough, quick, and durable, if done correctly. You can have all the ceiling height you want for the cost of a few more blocks. Second choice would be a pole building as Ries describes. I've lived with hurricanes too many years to build with less than hurricane-proof methods. I would probably never put up a "cheap" steel building. There are steel buildings that will withstand hurricanes, but they're Quonset-type structures that aren't exactly attractive, unless you like airplane hangars. :-) The cost of steel has risen enough in recent years that many containers are now being returned, even empty. One shipper here who brings in shipments from the States sends all his containers back empty, as it is cost-effective to do so now. Times are changing, eh? Rich » reply Richard. I live in the 34th
B.J. Severtson -
Monday, November 12, 2007 - 4:11pm
Richard. » reply I live in a "snowy" zipcode
monkeyknifefight -
Monday, November 12, 2007 - 6:07pm
I too have to disagree on the "overpriced" issue. Headroom can be easily rectified...just stack 'em. As for snow, well that is a non-issue since the roofs of most cargo containers can hold tons, literally, of weight. You can also add a slope roof if necessary/desired. You need to be willing to think outside the box (pardon the pun). It's a brave new world of "Cargotecture". Some companies are starting to "build" with cargo containers as part of kits, like Lot-EK. I doubt they would bring down property values since their "houses" START around $300,000 (without the land).Check some stuff out here- http://www.inhabitat.com/2007/05/04/prefab-friday-lot-ek-container-home-kit-cmk/ or here http://www.fabprefab.com/fabfiles/containerbayhome.htm Granted it will take some work to make them look nice, but to offer Kimberli's (OP) some other viable options, I think this is one (with a little sweat equity). I suppose it depends on where you live, availability, etc, but in the Seattle WA area it only costs $650 to have a container delivered and "placed" via crane. » reply Ouch! Down here in the VI,
Rich Waugh -
Monday, November 12, 2007 - 8:26pm
Ouch! Down here in the VI, it only costs about $250 to have one delivered and swung onto your piers, foundation, etc. If you get lucky you can get it dropped for a hundred bucks flat. You're absolutely right about the roof handling loads, too. They stack those things like Legos about six or eight high all the time with no issues. Snow loading won't be the issue, but standing water on the top of them can result in premature failure. Most folks down here coat the roof with a couple of coats of elastomeric roof coating, and renew it every five years. I have a friend in Baltimore who has a welding and blacksmith shop built from shipping containers stacked and spaced with a roof. Works pretty well for him. They're definitely not for everybody, though. Brad is correct that most urban locales that are anything other than pure industrial areas will have rules against such things. If you tried to put one in a subdivision, you'd probably be lynched by a hundred angry soccer moms. (grin) » reply oh no
monkeyknifefight -
Monday, November 12, 2007 - 9:16pm
Angry soccer moms...a fate worse then death! :) Although in this day and age I can't imagine most folks even having room in most subdivisions, they build on these postage stamp size lots. Luckily I have 1 acre and I'm President of the Home Owners Association Architectural review board, so I approve myself. Mu-ha-ha, I'm drunk with power! I figured $650ish was a deal for a large truck and crane service, but $250 is incredible! I'm outside of Seattle (40 min drive) so I assume mileage plays into that figure. » reply Oh, yes. Mileage is
Rich Waugh -
Monday, November 12, 2007 - 10:09pm
Oh, yes. Mileage is everything in the dreyage business. I live on an island that is only 26 miles from end to end, so you rarely have to move one more than half that distance. Admittedly, our roads aren't so great, but they manage. With the new trucks with knuckle-boom craqnes on them, they can deliver one and swing it over your house and into your back yard onto a foundation using a radio control remote for the crane. Darn slick, and only takes them about ten minutes from arrival to gone. Now, that's for the twenty foot containers. I'd imagine the forty footers take more crane, but I've only seen them moved at the port, where they use a huge gantry crane to move loaded ones. A full 40-footer grosses around sixty thousand pounds, so I doubt a knuckle boom could swing a full one. Empty maybe, but a truck that haul a 40 foot box won't have much room left for a crane, I suppose. I don't really know about that, though. That would probably affect the price more than a bit, too. That may be why it's $650 in Seattle - are they moving 40-footers? » reply load
B.J. Severtson -
Monday, November 12, 2007 - 9:47pm
Richard I believe it's the function of the walls to carry the load. The function of the ceiling is to not leak. FWIW » reply Certainly it is the walls
Rich Waugh -
Monday, November 12, 2007 - 9:59pm
Certainly it is the walls that carry the load, as long as the load is over the walls. Those walls can tolerate incredible loads in compression, by the way. The actual roof members themselves will come into play if a load is not directly over a wall, though. Still, the roof members of ocean freight containers will tolerate several hundred pounds per square foot live loading, which is in excess of even the most stringent commercial building codes. Those things are tough! They routinely survive occurances that would crush a wood framed building, or cave a huge hole through a normal roof. The function of the roof, BTW, is not to leak. The function of a ceiling is to hide the roof. (grin) Seriously though, those containers are waterproof, and airtight, too. Every so often some stowaway discovers that the hard way. Not everyone can afford to build a nice concrete building and decommissioned ocean freight containers offer an affordable alternative to some folks. I'm certainly not saying they are the be-all and end-all of enclosed space, by any means. But they're not as worthless as you may believe. » reply just want to throw in that
Canaday Designs -
Tuesday, November 13, 2007 - 12:31am
just want to throw in that i've got a 40 footer that I use to store my steel surplus and tools and motorcycles and whatever else I need store. I got it with delivery for $2500 and then my buddy gave me a 12' roll up door for a couple hundred bucks that we mounted on one side. its not too much of an eye sore either, at least since I shot it with some cheep white paint (used to be blue with won-hi in big red letters). its just good cheep covered space. » reply |
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Where are you Kimberli?
Where are you Kimberli?
I would say that replacing a metal wall and door with plastic would be a false economy.
The plastic will go away in a few years even if the highest grade.
get some of the sheets of alum/plastic bubble reflective insulation and put it on the walls and ceiling studs and rafters, when you put up the sheets.
something like this double layer stuff.
http://www.radiantguard.com/index.asp?PageAction=VIEWPROD&ProdID=37
Gene Gene Olson
Sculptor Elk River, MN