Propane Rosebud Setup?

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Hi all, I want to get a rose bud attachment for my torch, but I have to convert from O/A to propane to use one and was wondering what all I need to get. I have the R100 handle and am looking at the Metalmaster #6 heat tip(is this a good size, a #8 is available). What kind of regulator do I need to get and do I need new hoses?

Jake


Rob Sigafoos's picture

Jake- I will also second

Jake-
I will also second this question. I am looking at doing the same thing (but switching from oxygen/MAPP to oxygen/propane). I'm farily certain that the acetylene hoses are gas specific to that chemistry, and that you will need an "all fuels" type hose for propane. I also just purchased a gas saver that apparently needs to be propane specific as well. I'll be interested in what information others have on this website.
Rob


Nathan Logsdon's picture

Hey Jake- I have been using

Hey Jake- I have been using propane for all my cutting and general heating for years. i too was told I needed new everything, but I was also told that that was ridiculous. So, I kept my Victor rig and bought propane cutting tips for it and just recently a propane rosebud. I haven't changed the hoses since they have never had acetylene in them. The two are acidic to the other from what I understand. Yes you need a good propane regulator , but that should be it. I will never use O/A again, but that is just me. Hope I helped.
Nathan


eligius1427's picture

Thanks Nathan, what about

Thanks Nathan, what about the flashback arresters, do I need new ones when I change the fuel gas?

Jake


Nathan Logsdon's picture

Yep- be safe get new ones.

Yep- be safe get new ones.


Rick Crawford's picture

WHY

I'm wondering WHY you both want to change from oxy-acetylene to something else. Is it because of cost, or what else? I am still using oxy-acet. and have not found any real problems. Am I not looking in the right places? Is there some problem I am unaware of?

Thanks guys,
SmokyRick
Rick Crawford at Smoky Forge


Giusseppe's picture

saving rental costs

I imagine that most people don't like the rental and refill costs of AC ....personally I bite the bullet because the oxy-acet flame is so much better for stainless colouring

Pepsi

PS check out the recent images under loaves and fishes to see what I mean


Rich Waugh's picture

Okay, here's a few facts for

Okay, here's a few facts for your consideration:

1. For propane, you need type T hose. Type R, standard for acetylene, will decompose with propane, and little bits of it will clog up the tip and it may fail catastrophically at some point down the road.

2. For operating a rosebud, you may draw more fuel than an acetylene cylinder should be supplying, resulting in a highly unsafe situation. You should never drawm more than 1/7 of the volume of an acetylene cylinder per hour, or you risk drawing some of the acetone from the cylinder. Acetyloene is dissolved in acetone in a pumice filler inside the cylinder,since it cannot be safely compressed in the free state. If you draw off too much of the acetone, the cylinder can become unsafe. Also, drawing off the acetone will ruin you rregulator diaphragm and seals and your torch O-rings.

3. Propane can be safely drawn down aqt any rate the tank will supply without freezing up. For big rosebuds, you need to manifold several acetylene cylinders to be safe, but you can just run one big propane cylinder wide open.

4. Propane is cheaper, most places, than acetylene.

5. You pretty much can't weld with propane. It barely works, if you get lucky, but it doesn' tmake a good weld or a pretty one. It is fine for heating and cutting, though.

6. When using oxy/propane for cutting, you will use more oxygen than you would with acetylene. This is due to the difference in stoichiometric ratio mixtures between the two gases. Still, even with the increased oxygen use, oxy/propane cutting is cheaper than oxy/acetylene. Some people find it easier to cut with propane than acetylene.

7. YOu may need different seals and O-rings in the fuel regulator if you change it from acetylene to propane. Same issue as for the hose. Propane regulators are reasonably cheap, so why not just get the proper one? Save the acetylene regulator for when you need to gas weld.

8. The national fire code allows acetylene cylinders indoors, but not propane cylinders. This is because propane is heavier than air and can fill a room if there is a leak, creating an explosion hazard. Acetylene, on the other hand, is lighter than air. It is also about a hundred times as explosive as propane and far easier to ignite. Go figure.

Hope this sheds some light on the subject.


eligius1427's picture

Thanks Rich, this helps a

Thanks Rich, this helps a lot. I talked to my welding supply store and he told me I didn't need to change much of anything. Kind of scary, Huh? I'm glad I've got you all to help me not kill myself with bad info.

Jake


knight801's picture

Man you are gifted - you should create a web site foe sure!

I just hooked up with a "Little Torch" oxy-propane kit and I have been researching everything I can get my hands on about it. These are 2 small tanks. OXY = 20cu ft. Propane #5. I am a very over kill safety minded person.... I even plan to use a separate air supply, as well as, propane/C02 monitors as well, for extra safety. I plan to get in to jewelry fabrication - so I just need to heat mostly and solder sometimes...

The flashbacks can't go on the torch side so I have them going on the Smith regulators (Twin Gauge) side, I had to get a rosebud tip that is setup for propane as well. Smith said that should be fine, however; I have seen some folks say that is is better the FB are the torch side.... May I ask your thoughts?

I maybe at some point be using these tanks/setup everyday... Should I store these tanks semi-outside/outside (without regulators on them) each time I am done using them where the temp might go down to 0F or lower? Right now I have the Oxy tank on my enclosed front porch and I plan to move the propane tank on my back porch which is not enclosed. I have read that the pressure in the propane tank varies with temp. I have seen several suggestions to separate the tanks 30 meters with no regulators on them... I would just like to keep them both side by side in my studio valves off - gas bled and regulators backed off. Any suggestions?

Thanks so much for your help.... I know I can be a bit much at times.

Greg
Princeton, NJ


eligius1427's picture

Hi Rick, I'm changing bc I

Hi Rick, I'm changing bc I want to start using a rosebud for heating/bending/forging applications and don't want to invest in the larger acetelyne tanks that I'd need. I don't do much O/A welding and I plan on investing in larger propane tanks for the forge so it seems like a good move. I'll keep the O/A stuff just in case. The cost issue is not as big a deal for me, I'm looking more for convenience. If you have any suggestions, for or against, I'd love to hear them.

Jake


mele miller's picture

Thanks Rich, that was really

Thanks Rich, that was really helpfull. I to went to my welding store and when I asked for something different than O/A they looked at me like I was from outer space. Lots of people seem to be useing oxy/propane but nobody can tell you haw to get started. Do I just buy an A/O torch and change the things you said to change or can you buy a propane torch already set up?
Mele


Rich Waugh's picture

Mele, You can adapt a

Mele,

You can adapt a regular O/A torch to run on propane by chinging the tip to one designed for propane. Generally, propane cutting tips are a two-piece affair with an extra oxygen jet built in, and propane rosebuds look like O/A rosebuds but have different internals, I think. The torch body is the same, unless you're getting a really huge industrial cutting torch.

You can find complete oxy/propane torch setups at larger welding supply houses or online. I use either Weldingdepot.com or weldingsuppliesfromioc.com for most of my stuff. Both places are very helpful if you call them with questions and their prices are hard to beat.


mele miller's picture

Thanks a bunch Rich ! Mele

Thanks a bunch Rich !
Mele


Rob Sigafoos's picture

Rich- As always, thanks for

Rich-
As always, thanks for your excellent insights! It is wonderful to have your expertise as a reliable resource.
Rob


Nic East's picture

O2/Acet vs O2/Propane

In my glass work I cannot use Acetylene because it is known as a "dirty fuel". It would ruin my colors and conrtaminate the clear glass. Acetylene burns a lot hotter and is best used for cutting and welding steel. I use MAPP gas for heat treating and annealing.

Nic East, Jim Thorpe, PA USA
Creativity begins with a novel thought.


visitor's picture

OXY-Propane

I managed a steel fabrication shop and we found the most efficient heating set up was purified propane (200 deg hotter than regular propane) with liquid oxygen run through a vaporizer for the O2. The largest torch was producing over 1.5 million BTUs. Any requirement for more heat we set up a second torch. Extreme care needs to be used as the actual flame was 60" and it was easy to cook the second torchman. Full service gas suppliers should be able to help you with your needs to correctly balance vaporizers and rosebud size.


Rich Waugh's picture

Good point, though LOX will

Good point, though LOX will continually boil off from the tank, even if it is not being used, so that makes it good for shops where you use a lot of it, but not so good in a shop where there is only intermittent use. Of course, it simply isn't available in some places, such as the Virgin Islands where I live. I can manage without LOX, but I really miss not having access to propylene. That stuff is the balls for cutting and heating.

Rich


visitor's picture

does it matter?

i like to use o/a because it's what i learned on,besides the cost of converting to propane ....do not care about cost.o/a hotter flame ,better cutting/faster,faster welds/brazing.everything has it's drawbacks you can't blow a bubble with chewing gum either but...