forging stainless ha ha ha

alright Guissepe I hope your out there somewheres.
never really forged stainless other than some small scrolls
I need to draw out some 1" solid round, to a point. did a test run using the forge and trip hammer, got the first heat OK went for the second heat, again to a cherry red, started drawing it in the trip hammer and it split in four sections, looked neat just not exactly what I had on the agenda. I am pretty sure its 304 grade stainless steel.
I am guessing that is the wrong grade to be trying to draw out for the sake of its density.
please help. what is the right grade, or is it just that much different than mild steel and I'm not heating it correctly.
I want to use stainless since I am making some exterior door pulls.


Rich Waugh's picture

Matt, You just ran up

Matt,

You just ran up against the red hard property of stainless. When I forge stainless steel, I do it at a high yellow heat, not at a red heat. At a red heat, you might just as well anneal it and work it cold.


Canaday Designs's picture

Thank you Rich, I'll give it

Thank you Rich,
I'll give it a shot in the morning. and that makes sense too, it acted as if it was a cold fracture.huh
much appreciated
Matt


Giusseppe's picture

forging stainless

the thicker bars need a good soak .... bright red or orange is then fine as a forging heat .... the important difference is in the way you forge .... a small number of hard blows with curved tools is better than lots of light blows because of the work hardening.

304 is great to forge provided it is low carbon ( 304L )

I assume that you are using propane ... try to avoid a situation where a bar is half out of the oven with a red heat ... keep the entrance deep to force the gas to burn well .... if not, you will get excess carbon reacting with the junction between hot and cold and this will leave nasty patches when you electropolish.

write to me direct metalgarden at mac dot com if you want immediate response .. I am on site around the world and do not often visit artmetal.
G


Rich Waugh's picture

Matt, As Guiseppe said,

Matt,

As Guiseppe said, stainless needs to be soaked at heat to get the heat into the core of the stock. Stainless has a lower rate of thermal conductivity than mild steel. Also, it work hardens something fierce when forged at too cold a temperature. It anneals somewhat like non-ferrous metals, by heating and quenching, so keep that in mind. If you want it hard for the finished piece, you'll want to end on a forging cycle, not a heating cycle.

304-L Stainless is a low-carbon alloy designed to reduce the precipitationof carbides on the surface and therefore be less prone to corrosion. It is also a bit easier to work. At a good yellow heat, I can't tell any real difference under the hammer between it and regular 304, though your mileage may vary.

Stainless steel worked with regular steel hammers, anivls and wire brushes will become contaminated with vagrant iron on the surface and will then rust in a damp or marine environment. To prevent this, finish with a solution annealing stage and then passivate in a hot solution of citric acid in water. 10% citric acid by weight in distilled water used at 140F for an hour should do it. Better yet, send it out for electropolishing.

In a dry environment, forged stainless can be left as is, and shouldn't rust. If you want to do this, I suggest using 316 marine grade, but the stuff is pretty pricey.


Giusseppe's picture

304L

I recommend 304L not simply for its softness but because there is less likelyhood of a carbon reaction on the surface between heat soaked areas and cooler ones at the entrance to the oven. These areas become chromium depleted and do not polish well.

Only use 316 bar if you have a heavy power hammer because it needs to flow fast and it will also spoil your tools at lower temperatures.

Of course with sheet 316 things are not so bad and it will polish and colour beautifully.

have fun

G


Canaday Designs's picture

wow thank you so much for

wow thank you so much for all the info,
and yes I only have propane forges, I think I set up my three burner to run long ways, with just the two rear burner's running.
Thank you again,
Matt


Giusseppe's picture

about heat

one other point ... stainless is best NOT heated in direct flame but in reflected heat from blanket ... the best source is induction but who can afford that when you are doing multiples .....so, if you can position your metal well inside the oven with only one burner beyond the metal and no glowing metal in the entrance, you will have the optimum conditions.

If you are tapering 1 inch it is critical to avoid the double lip at the end because, unlike mild steel, this will rarely flow through so you end up with a fault line at the end ... this is why I recommended curved tools. Soft curves are better than harsh fullers for the same reason that the groove lines do not flow out well when you try to smooth later.

316 is particularly bad when there is not enough force available and can split on you just when you are near the end ... 304L weathers well ... in fact you can even make it look like aged wrought iron and it will remain stable.

To get a good feel for the way stainless flows take a 1-2 inch offcut and forge it to an even square of half the diameter then spread one end and taper the other .... the quality of the edges and tip will be good indicators of the ease of flow.

Once you get the feel you will be hooked because there is little scale and no need to cover your work in finishes ...so the additional material cost soon balances out ... which is why we get through tonnes of the stuff every year.

G

Where to bend next ... www.metalgarden.ca


Canaday Designs's picture

again I can't thank you

again I can't thank you enough,
really looking forward to doing the test run. and I'll need to make some more dies for the hammer. fun stuff
thanks again
Matt